BioauraHealth Official Website
Category: All

COP Luer Lock Prefilled Syringe

Prefilled syringes have seen rapidly growing demand in the pharmaceutical market due to their compact size, portability, reliable delivery of precise drug doses, and low contamination risk. They are widely used for packaging high-value products such as biologics, biochemical products, antithrombotic drugs, and cosmetic products.

Cyclic Olefin Copolymer (COP), as an alternative to Type I borosilicate glass, offers exceptional design flexibility. Its shatter-resistant nature also reduces logistics and transportation costs. In terms of physicochemical properties, COP features high transparency, high rigidity, high heat resistance, low refractive index, low protein adsorption, absence of heavy metals and tungsten, and no delamination in drug compatibility tests. It also allows for low or no silicone oil coating, addressing the limitations of glass prefilled syringes.

Description

Product Details

• Plunger

  • Design Compatibility: Conforms to ISO 11040 standards.

  • Material: Polycarbonate (PC).

  • Production Line Compatibility: Suitable for high-speed filling lines.

  • Stopper Compatibility: Compatible with stopper cavity design.

  • Customization: Customizable shape; standard or custom colors available.

  • Manufacturing Environment: Produced in a Grade 100,000 (ISO Class 8) cleanroom.

  • Sterilization: Electron Beam (E-beam) sterilization.

Plunger Ordering Information (Double-Bagged, Non-Sterile)

Capacity
Packaging Product Code Compatible Product Codes
pcs/bag bags/carton
1.0 mL 5000 1 205591 Syringe Assembly 205512 / Plunger Rod 205592
1.0 mL Slim 5000 1 205571 Syringe Assembly 205502 / Plunger Rod 205572
 2.25 mL 5000 1 205581Syringe Assembly 205522 / Plunger Rod 205582

 Plunger Rod

  • Material: Polypropylene (PP).

  • Compatibility: Compatible with luer lock systems conforming to ISO 11040, featuring round or trimmed flanges.

  • Manufacturing Environment: Produced in a Grade 100,000 (ISO Class 8) cleanroom.

  • Customization: Customizable design available.

  • Sterilization: Electron Beam (E-beam) sterilization.

• Application Areas

  • Biologics (e.g., GLP-1, hormones, monoclonal antibodies)

  • Ophthalmology applications

  • Emergency medications

  • Vaccines

  • Medical aesthetic drugs

  • Autoinjector applications

Plunger Rod Ordering Information (Double-Bagged, Non-Sterile)

Capacity Packaging Product Code Compatible Product Codes
pcs/bag bags/carton
1.0 mL 10000 1 205592 Syringe Assembly 205512 / Plunger 205591
1.0 mL Slim 10000 1 205572 Syringe Assembly 205502 / Plunger 205571
 2.25 mL 10000 1 205582 Syringe Assembly 205522 / Plunger 205581

The COP Luer Lock Prefilled Syringe meets your diverse needs. We offer a full-service solution covering design, production, and pre-sterilization to provide your ideal outcome.

Product Advantages

  • Excellent drug stability, low protein adsorption, and superior barrier properties against water vapor and oxygen permeation.

  • Eliminates the need for drug reconstitution prior to injection, reducing contamination risk.

  • Guarantees precise drug formulation, preventing potential dosing errors from manual preparation.

  • Features a Luer lock connector compliant with international dimensional standards, ensuring secure connection, excellent sealing, and minimizing drug leakage, needle rotation, or detachment during injection.

  • COP material offers superior dimensional control and greater flexibility for customization.

  • Compatible with multiple sterilization methods, including Ethylene Oxide (EtO) and Steam sterilization.

  • Complies with ISO 9001, ISO 15378, YBB, and USP Class VI standards.

• Advantages of COP Material Compared to Other Materials

Property COP Glass PP
Gas Permeability (O₂, N₂, CO₂) M G M
Water Vapor Permeability G G M
Transparency after Steam Sterilization G G P
Transparency after EtO Sterilization G G P
Transparency after Gamma Sterilization G G P
Change in Drug pH G P G
Brittleness G P G
Precision Molding/Processability G P G
Disposal/Incineration Characteristics G P G
High Purity G G M
Note: G-Good, M-Moderate, P-Poor

Stopper and Luer Cap Information

  • Manufactured from Bromobutyl rubber, compliant with European Pharmacopoeia (EP), United States Pharmacopeia (USP), and Japanese Pharmacopoeia (JP) requirements.

Product Name Material Rubber Formulation Color
Plunger Stopper Bromobutyl HS264 Black
Luer Cap Bromobutyl HM174 Gray